Did some work on the controller prototype today. I got the cable glands set and I think I need to put them lower on the controller so the LCD has enough clearance.
The initial cuts through the plastic were from either a knife or drill. For the cable glands I just took a rounded file and filed away at the sides after using a knife to cut the initial hole.
As you can see in the image, I drilled a hole through the plastic enclosure and started cutting it with some thread. The plastic on the sides of the project box are much thicker than the face so it's taking me a little longer with the thread. While the speed with cutting with thread is very slow, I still appreciate how narrow the cut is, and how accurate it is as well.
Basically, the idea is to make a hole, insert the thread, and started moving the thread back and forth against the piece you're trying to cut. The thread I'm using is pretty thin so I folded the threads couple times to increase the strength. This strategy worked well for the face, but the sides are much thicker, so I may try to fold the thread even more. Tomorrow I should get a good chunk of this project completed.
The prototype controller should be done soon, and I can start working on the finished product. Also, parts for the new frame should be arriving soon as well and I can start working on that soon too. I'm going to be testing some brazing tomorrow (hopefully), so that should be interesting.
Until tomorrow,
Peace
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