Little update. Decided to make a full scale diagram so I could visualize the design better. I've also settled on some 1 inch square aluminum tubing. I was throwing around the idea of using tee bars like the 80/20 extrusions but it's too difficult to roundup the extrusion and tee bar parts. To join the frame, I'm going to take a stab at brazing and maybe I'll show a video of that process as well.
Here's the full scale diagram so far.
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