Yeah, I've never had much of a problem with experimenting pushing the PPFD personally. You know me, I am all about experimentation, sort of read about the "science" of things and keep it in mind, but still experiment to find the tipping points.
But it is, of course, plant dependent. For instance, I have that Mango Smile in the tent with the Blackstrap. And parts of the Mango are so tall that they baking under like 1100 PPFD and they don't break a sweat. But the Black Strap is lower and getting around 900-ish PPFD and she has a little foxtail going. But...dunno...if that is a BS thing or not? I'm going to run Black Strap again, with a similarly sized plant in height (I think) so we shall see.
Then, I have had plants like the FB Zkittlez that barely wanted like 500 PPFD before she started getting weird.
I've messed with the CO2 bags and cannisters. I know it's not the same. Never noticed a difference. But again, not the same.
I've never burned/cooked a plant. But I have had magnesium lockout from adding calmag a few times. Cal will not help anything higher up the plant, it's immobile so it will not do anything for older growth in the way of helping it. But will lockout your magnesium for sure. Rusty spots and tips usually starts at the top in early bloom and can travel down the plant. So I always recommend having some plain espom salts on hand. Mix a teaspoon per gallon with your nutes and water it in. Won't get rid of the spots, but should stop it from spreading. I usually do that a few times and all is good.
I see droop now and then. Interesting thing on this run is that it was the Mango Smile dropping in mid-late veg about 2 hours before lights out. I just dialed back on my dimmer to about 600. But now in full flower, she is just rolling along with high PPFD.
Like yourself, I only feed once a day. About 1 Gallon a day. Sometimes a little more.