Power outage

I grow in DWC, and my biggest worry during a power outage is the oxygen levels in the water. I've read that it won't take too long for some bad stuff to happen down in root-land once the concentration gets too low for too long.

We don't have outages here often, but when we do, and it's off for more than just a few minutes, we can plan on being in the dark for at least 12 hours. I've given some thought to getting a mid-sized battery backup system and keeping it charged just in case of an outage.

Being without light sucks, but it should be something they can recover from quite well.
 
power outages could spell doom for growers who joke with ensuring powers supply
True, but at the same time its not quite as intimidating as it sounds. One can start slow and build up resources. For example, To keep EVERYTHING running I need a UPS that can supply about 800 watts of power to start with. For just fans and pumps, only a fraction of that. Armed with that data, it's not too hard to calculate what you need, and then augment the UPS with additional lead-acid batteries (This is not entirely trivial, but the method is not as complex as you might think). Remember that when it comes to the batteries, all the UPS cares about is stable voltage and available amp-hours. The more batteries you add to the mix the longer it can supply that power during an outage of mains power.

With that in mind, it's rather trivial to get an old 1500+ VA UPS made by APC that can be easily "hacked" to have much higher capacity than the shipped configuration. Even without generators or the like, a nice pile of lead-acid batteries will give you hours, if not days, of power to run water and air pumps. Not having the light is going to suck, but at least the plants are afforded a good chance to survive for an extended period without mains power.

The pros of this are obvious, so I'll focus more on the cons....

1) you have to be comfortable working with the kind of energy that could kill you if you aren't careful. This isn't as bad as it sounds, just don't do anything stupid.
2) the hacked battery sub-system will be a bit of work to maintain. You could spend 20 years never needing it, but if you don't keep up on it you can be assured it will not work as expected when you DO need it.
3) It's not cheap

So take from this that you CAN just buy a high-capacity UPS that (with clever planning) can sustain air/water pumps for hours/days. BUT if you don't mind doing some research and brandishing a soldering iron, you can make an ideal UPS for your situation....

Ok, so now to consider how to size your UPS and/or the hacking thereof...

Factor 1: How much current can the UPS deliver. This will never change no matter how many additional batteries you tack on.
Factor 2: How many UPS units do you need to satisfy your power requirements
Factor 3: How much power does each UPS need to provide.
Factor 4: How much room to have for all this crap

1) Measure the draw. Use something that can measure the actual power draw, like this. Figure out what you need to keep running, and the amount of power each part takes.
2) Decide if you want to isolate one or more components to its own power supply. For example, as important as light is, its not nearly as important as water circulation and aeration.
3) Don't get me wrong, you can totally do this with one UPS, but the possibility exists that you might want to keep pumps on a more robust backup. In this scenario, you have a different UPS (and stack of batteries) for just the lights and one just for the pumps.
4) For what it's worth, the bulk of this stuff will be outside the grow tent/room. That said, it will still need space to occupy.

Hope this is usefull.
 
12+ hours later (and a dramatic decrease in my blood alcohol concentration) I realize I skipped pretty much the most important part...

The HOW.

If this is something you decide to try, you would be doing yourself a great disservice (and potentially grievous bodily harm) if you did not confirm (or correct) everything I am saying here with more research.

0) Unplug the UPS from the wall. I really shouldn't have to tell you this. If, on the other hand, you would not have unplugged it had I not suggested that you do so, please read no farther and move onto a different post :smoking:

1) Open battery compartment of your UPS. If it is a sealed unit, smack yourself on the forehead and go get one that has replaceable batteries. APC units like the older SmartUPS series are fine.
2) Disconnect battery assembly from the unit and remove.
3) Measure the voltage at the end of the cable coming from the battery assembly. This is the input voltage required by the UPS. Also take note of the gauge of the wiring. You want to match or exceed that for all wiring you add to the system.
4) The input voltage will determine what batteries you need, and how to wire them. It will almost certainly be 12 or 24 volts, but it could be 6 or some other odd number.

If it is 6 Volts, buy one or more 6 Volt batteries and skip the part about wiring batteries in series.

If it is 12 Volts, you can skip this next step as well. Just get one or more 12 Volt batteries and start wiring the busses.

If it is 24 Volts, you will need an even number of 12V Lead-Acid batteries (Automotive/Marine batteries are ideal for energy density). You'll wire them in serial pairs, like this:

Series.jpg

For each pair, it is suggested you put a 100amp fuse (24V) in series with the wire connecting them, just in case. The UPS will never draw enough current to overheat the wires, but its never a bad idea to be safe.

From now on, consider the pair a single battery, and the wire in the middle as part of the battery. The outside connectors are your positive and negative of your 24 volt battery.

On one side, connect all the negative terminals along a "bus" of wire. Do the same on the positive side with a separate "bus" of wire.

5) Now that the battery assembly is done, we re-use the original connector (or purchase a new, identical one) and connect your assembly. Plug into the UPS. Plug the UPS into the wall.

6) If you are still alive, congratulations! Seriously, if you are not 100% confident in what you are doing, don't do it. Find someone who knows what they are doing and have them set it up. The materials are expensive enough, it's worth paying someone else to do the wiring if it means a reliable and safe build. And if it saves just one grow, it will have been worth every penny.

What to expect: Much like the output circuit, the charging circuit of the UPS can only supply so much power, and it is limited (for safety). So while you will get amazing amounts of uptime from your battery bank, it will also take an amazing amount of time to charge. There are a few videos on YouTube that document how to build such a thing, and are probably well worth looking into if you are giving this any consideration. Here's one that's a little long, but he does it right.

At least once every few months, test each physical battery for voltage. If you find one that is not holding a charge, replace it. If the batteries are not sealed, consider storing the assembly outside if possible, since it will give off hydrogen gas as it charges. Just get sealed batteries to begin with. If you are the type that will be buying deep-cycle marine batteries that require topping-off of the electrolyte every so often, you probably already have plans for the outdoor structure to house them in.

As a final word, remember than if wired correctly, and safely, the system is no more "dangerous" than it was when it left the factory. The ONLY thing that is different is the reserve energy in the batteries.
 
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